SMT Assembly Equipment for Reliable Electronic Manufacturing
Regulus is capable of providing turn-key printed circuit assembly manufacturing services. We can take care of the entire process, including manufacturing of circuit boards, procurement of components (original or substitutes), detailed visual assembly inspection, cleaning, functional testing and final assembly. Our SMT assembly lines can produce either RoHS compliant lead-free assemblies or tin-lead solder. Our SMT PCB board projects are produced with exceptional quality, utilizing the latest technology in surface mount equipment.
Strategic Infrastructure for High-Precision SMT Assembly
To maintain consistent excellence as a leading PCB assembly supplier, the technical resources available for your projects include a sophisticated array of surface mount PCB production tools. This infrastructure is designed to assemble PCBs with maximum accuracy and thermal stability.
Our electronic assembly capacity is supported by high-performance assets, including:
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Precision SMT Lines: Utilizing high-speed pick-and-place systems and multi-zone reflow ovens to ensure the integrity of every PCB SMT connection.
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Advanced Screen Printing: Automated solder paste printers that guarantee consistent deposition for complex SMT circuit board designs.
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Solder Paste Inspection (SPI): High-speed 3D SPI resources are integrated to verify paste volume and alignment before component placement.
Comprehensive Equipment for Testing, Tuning, and Debugging
Quality assurance is at the core of our SMT assembly workflow. To ensure every surface mount PCB meets rigorous functional standards, the following technical capabilities are integrated into our quality control process:
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Advanced Inspection: Utilizing X-RAY Inspection for BGA solder joint integrity alongside Automated Optical Inspection (AOI), featuring high-resolution imaging to detect surface defects, soldering issues, or component misalignments instantly.
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In-Circuit Test (ICT): Precise ICT Inspection is available to verify component values and electrical connectivity across the SMT circuit board.
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Diagnostic & Debugging Tools: A full suite of oscilloscopes, signal generators, and spectrum analyzers for precision tuning and real-time debugging.
Integrated Equipment for Box-Build Assembly
Beyond the board level, we offer extensive resources for assembling circuit boards into finished products. Our box-build assembling circuit boards infrastructure includes:
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Mechanical Integration: Specialized tooling for enclosure assembly, cable harnessing, and sub-module integration.
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Final Verification: Dedicated stations for software loading, final burn-in testing, and customized packaging solutions.
Partner with a reliable PCB assembly supplier to streamline your production
Leverage Regulus’s integrated expertise to optimize your next project. From initial prototyping to mass production, we provide the scalability and precision you need to compete globally.
SMT Assembly Line 1: Production Equipment List
SMT Assembly Equipment:
1) SMT High-Speed Chip Mounter
24 hours shifts w/ the capacity of 6 million R, C chip mounting
a. SONY G200AA MK3 @ 2 Sets
b. JUKI 2050L @ 1 Set
c. JUKI KE2050 @ 2 Sets
d. JUKI KE2060 @ 2 Sets
e. JUKI KE3020VRAL @ 1 Set
f. FUJI NXT M6-3 @ 12 Sets
2) Reflow Oven
a. 10 Zone Reflow Oven: ETC NC06M-102 @ 3 lines
b. 12 Zone Reflow Oven: ETC AC08M-12 @ 1 line
c. 8 sections of Reflow Soldering Oven @ 1 set
3) Gerber Converter Software @ 1 Set
4) Solder Paste Printer
a. Automatic: HETIANGUDE GD-2000 @ 3 Sets
b. Automatic: SINERJI SP710 @ 1 Set
c. Semi-Automatic: DERJIA DER-3040C2 @ 1 Set
5) DIP Assembly + Wave Soldering
a. JADE PRO DUPLEX JP038 @ 1 Set
b. JADE PRO DUPLEX JP039 @ 1 Set
6) De-paneling Machine
- MILLER-6600DS @ 1 Set
7) Automated and Semi-Automated
Conformal Coatings
- EVERPRECISION iL500 @ 1 set
8) Automated Laser Marking
- HGTECH LCB10C @ 1 set
9) Press-Fit Assembly
- Delta PRESS FIT @ 1 set
Equipment for Box-build Assembly:
1) Two-Component (2K) Adhesive Dispenser
- WASON G-360S @ 1 Set
2) Touch Up, Box-build Assembly @ 4 lines
3) Liquid Dispensers
a. Single-component Type: PDT 8000 @ 2 Sets
b. Single-component Type: PDT 9000 @ 1 Set
4) Ultrasonic Plastic Welding Machine @ 1 set
- SUPERSONIC SUW-2615 @ 1 Set
5) Cleanroom @ 2 rooms
Equipment for Testing, Tuning and Debugging:
1) Spectrum analyzers
a. AGILENT 8594E (9 kHz-2.9 GHz) @ 1 Set
b. ADVANTEST R3465 (9 kHz-3 GHz) @ 1 Set
c. ANRITSU MS2601B (9 kHz-2.2GHz) @ 1 Set
d. R313A @ 1 Set
e. KEYSIGHT E4405B ESA-E (9 kHz-13.2 GHz) @ 1 Set
2) Signal Generators
a. ANRITSU MG3601A @ 1 Set
b. GWINSTEKGFG-8020H @ 1 Set
c. KEYSIGHT 8657A @ 1 Set
d. KEYSIGHT 8647A @ 1 Set
e. MSG-2560B
f. VP-8177A
3) RF Shielded Enclosures @2 rooms
4) Digital Oscilloscope
a. GWINSTEK GDS-2064 @ 1 Set
b. GWINTEK GDS-2104 @ 1 Set
c. GWINTEK GOS-620 @ 2 Sets
d. TEKTRONIX TDS340A @ 1 Set
e. TEKTRONIX TDS3014B @ 1 Set
f. TEKTRONIX DPO-3014 @ 1 Set
g. IWATSU DS-8812 @ 1 Set
h. IWATSU SS-7821 @ 1 Set
I. IWATSU SS-7611 @ 1 Set
5) Burn-In Chamber @2 rooms
6) Automated Optical Inspection (AOI) Equipment
a. MVTEC MV8515M @ 1 Set
b. MVTEC MV8515 @ 1 Set
c. CYCLONE JUNIOR AOI @ 1 Set
7) 3D Solder Paste Inspection (SPI) Machine
- INSPIRE-510 @ 3 Sets
8) X-RAY Inspection Systems
- YXLON Cougar @ 1 set
SMT Assembly Line 2: Production Equipment List
SMT Assembly Equipment:
1) Solder Printing Machine - Panasonic SPG @ 1 Set
2) SMT High-Speed Chip Mounter
a. Panasonic CM602 @ 3 Sets
b. i-PLUS M20 @1 Set
c. JUKI 2060 @2 Sets
d. JUKI 2080 @1 Set
3) Multi Functional Mounter - JUKI KE-2060 @ 1 line
4) Reflow Oven
a. ETC NE06-82M40 16 Zone @2 lines
b. TSK-5200 N2 @3 lines
5) De-paneling Machine - HS-JAW250 @1 Set
6) Selective Wave Soldering Machine - JADE Pro Duplex @ 6 Sets
7) Soldering Robot - EP300-SR @ 6 Sets
8) Lead Cutter - KA-66 @ 1 Set
9) BGA Rework Station - Fonton 936A @ 1 Set
10) LCM Hot-air Welding Machine - Avio TCW-215 @ 1 Set
11) Coating Machine - PVA Delta 6 @ 1 set
12) Automatic Loose Radial Lead Cutter - Renthang CF366 @ 1 Set
Equipment for Testing, Tuning and Debugging:
1) Automated Optical Inspection Equipment
a. OMRON S500 @1 set
b. OMRON RNS-pt @1 set
2) X-Ray - Scienscope View X2000 @1 set
3) X-Ray Counter Machine - VJ Electronix XQuik II @ 1 Set
4) Solder Paste Inspection Machine - Genitec GAM70 @ 1 Set
5) Reflow Temperature Tester - Tangteck PRO-600-6P @ 1 Set
6) ICT Inspection Machine - TRI TR-518FR @ 1 set
7) Comprehensive Tester - IFR 2945A @ 1 set
8) Spectrum Analyzer - HP 8591E @ 1 Set
9) High Frequency Signal Generator - HP 8648A @ 1 Set
10) GSM Simulator - Anritsu MT8820A @ 1 Set
11) Vibration Testing Machine - King Design 9363SP @ 1 Set
12) Shielded Enclosures @ 3 rooms
Equipment for Box-build Assembly:
1) Dispenser - Nordson Q-6800 @ 1 Set
2) Touch Up, Box-build Assembly @ 4 lines
